SMC CCVS23-4G-U1 — CC Series Small-Flow Air-Hydro Valve Unit, Stop + Skip Valve

2026-06-08 By DoskeeShop 0

The SMC CCVS23-4G-U1 is a small-flow valve unit from the CC Series Air-Hydro system, designed for use with the CC100 converter. It integrates both stop valve and skip valve functions, operates on 220 VAC with a grommet-style electrical entry, and converts pneumatic pressure into hydraulic output for smooth, stick-slip-free cylinder operation. This valve unit is the ideal solution for constant-speed feed control in precision grinding, welding, drilling, and automated assembly applications.

Product Specifications

Parameter Value
Manufacturer SMC
Series CC Series Air-Hydro System
Model CCVS23-4G-U1
Valve Unit Type Small Flow (CCVS)
Compatible Converter CC100
Combined Valve Function Stop Valve + Skip Valve
Rated Voltage 220 VAC
Electrical Entry Grommet (lead wire)
Operating Pressure 0 ~ 0.7 MPa
External Pilot Pressure (Stop + Skip) 0.3 ~ 0.7 MPa
Proof Pressure 1.05 MPa
Fluid Turbine oil (40 ~ 100 cSt)
Ambient / Fluid Temperature 5 ~ 50°C
Response Time 0.07 ± 0.015 s
Intermediate Stop Accuracy ±0.75 mm (@ 50 mm/s)
Solenoid Valve Power 4 W (DC models)
Valve Function Normally Closed (N.C.)
Effective Area (Stop+Skip Free Flow) 40 mm²
Effective Area (Throttle Free Open) 35 mm²
Effective Area (Throttle Free Flow) 30 mm²
Minimum Control Flow 0.3 dm³/min
Flow Control Pressure Compensation ±10% (within 60% load ratio)

Model Number Breakdown

  • CCVS: Small-flow valve unit series (CCVL = high flow)
  • 2: Valve unit size — for CC100 converter
  • 3: Combined valve — Stop Valve + Skip Valve
  • 4: Rated voltage 220 VAC
  • G: Electrical entry Grommet (lead wire type)
  • U1: Special option code

Key Features and Benefits

Air-Hydro Conversion: Eliminating Cylinder Stick-Slip

Standard pneumatic cylinders often suffer from the stick-slip phenomenon at low speeds — jerky, inconsistent motion caused by friction variation and air compressibility. The CC Series solves this by converting pneumatic pressure into hydraulic output. The incompressibility of hydraulic oil ensures constant-speed, smooth linear motion, providing a cost-effective alternative to full hydraulic systems without the need for a hydraulic power unit.

Integrated Stop + Skip Dual Valve Functions

The CCVS23-4G-U1 integrates both stop valve and skip valve control functions. The stop valve enables intermediate stopping at any position with ±0.75 mm accuracy. The skip valve allows rapid traversal of specific stroke segments (e.g. bypassing obstacles or skipping non-process zones) without requiring external valves or additional plumbing, simplifying overall system design.

Pressure-Compensated Flow Control

When load variation remains within 60% of theoretical output, the pressure compensation feature maintains flow fluctuation within ±10%. This ensures consistent feed speed under varying workpiece weights or cutting forces — a critical requirement for precision machining applications.

Fast 0.07-Second Response

A response time of just 0.07 seconds supports high-frequency start/stop and precise intermediate positioning applications. When paired with the CC100 converter, the system delivers high-accuracy hydraulic constant-speed control over extended stroke lengths.

Operating Principle

The CC Series Air-Hydro system comprises three core components: the solenoid valve unit (CCVS/CCVL), the air-hydro converter (CC63/CC100/CC160), and the hydraulic actuator cylinder (CH Series). Compressed air drives the pneumatic piston inside the converter, which displaces hydraulic oil into the actuator cylinder, delivering hydraulic-grade smooth motion control. The valve unit governs pneumatic circuit switching, flow regulation, and motion mode selection (stop/skip).

Applications

  • Precision Grinding Feed: grinding wheel infeed requiring constant speed without stick-slip
  • Welding Wire Feed and Travel: constant-speed welding head traverse with stable speed under load variation
  • Drilling and Reaming: constant-speed feed for drill power heads, preventing tool breakage
  • Cutting and Sawing: constant-speed blade feed, preventing cutting seizure
  • Precision Dispensing: constant-speed dispensing valve movement for uniform bead application
  • Inspection Equipment: constant-speed probe scanning for measurement data consistency

CC Series Selection Guide

Parameter CCVS (Small Flow) CCVL (High Flow)
Free Flow Effective Area 40 mm² 88 mm²
Throttle Free Flow Area 35 mm² 77 mm²
Min. Control Flow 0.3 dm³/min
Compatible Converters CC63 / CC100 / CC160 CC100 / CC160

Related Models

Model Description
CCVS23-5G 24 VDC version, same configuration
CCVS22-4G Stop valve + throttle valve configuration
CCVS33-4G For CC160 converter, stop + skip valve
CCVL23-4G High-flow type, same configuration
CCVS23-PS1 Alternative option code configuration

FAQ

Q: What speed range does the CCVS23-4G-U1 support for constant-speed control?

When paired with the CC100 converter and a CH hydraulic cylinder, this valve unit supports constant-speed control from very low speeds (approximately 0.3 mm/s) up to medium speeds. Low-speed control is the core strength of the Air-Hydro system — standard pneumatic cylinders typically experience stick-slip below 50 mm/s, whereas the CC system maintains stable operation in this range. Intermediate stop accuracy is ±0.75 mm at 50 mm/s, with even better precision at lower speeds.

Q: Is an external hydraulic power pack required?

No. The CC Series Air-Hydro system is a fully self-contained pneumatic-to-hydraulic conversion solution requiring only a compressed air supply. The converter is pre-filled with hydraulic oil (turbine oil ISO VG 32-68) and requires no external hydraulic power unit, oil tank, or cooling system — dramatically reducing system complexity and cost compared to full hydraulic alternatives.

Q: What is the power consumption of the 220 VAC coil? Are other voltages available?

Standard DC coil power consumption is approximately 4 W. The 220 VAC coil is designed for common industrial voltage environments typical in factory machine tool control cabinets. For low-voltage DC control (e.g. direct PLC output), the CCVS23-5G (24 VDC) variant is available.

In stock and available for bulk orders. Contact us for a quotation, selection assistance, or technical consultation.